Asim Qureshi, 41, from Worcester, was operating a die cast machine at JVM Castings Ltd's premises in Droitwich Road, when molten metal sprayed from the back of the machine on 27 July 2010.
Worcester Magistrates' Court heard the 650 degrees celsius molten material burned through Mr Qureshi's clothing after landing on him.
He suffered serious burns to his right arm, shoulder, leg and face and was unable to work for two months. He has been left with scarring on his hand and leg. He is still receiving treatment for his burned skin.
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A Health and Safety Executive (HSE) investigation found the rear of the machine was unguarded and, while personal protective equipment is not a substitute for effective guarding, the operators' overalls and eye protection were unsuitable for the amount of molten metal spray.
The court heard there had been three similar previous incidents of molten aluminium blow backs at the factory, one of which caused serious injuries to another employee seven months before the incident involving Mr Qureshi.
JVM Castings (Worcester) Ltd, of Borman, Apollo, Tamworth, pleaded guilty today to breaching Section 2(1) of the Health and Safety at Work etc Act 1974. The company was fined £6,000 and ordered to pay £4,000 costs.
(CD/GK)
