The 58 year-old-man, from Rothwell, near Leeds, was felled by a seven-metre sheet pile as he worked at a site in Rother Valley Country Park on 1 August 2012. He was one of a team employed by Coopers Civil Engineering to refurbish a collapsed culvert.
Sheffield Crown Court heard that the sheet pile came off the hook of an excavator as it was being lowered because a vital safety catch was missing. As it fell, it struck the worker on his side sending him spinning round to the ground.
The employee suffered multiple injuries, including a fractured skull and pelvis, several snapped ribs and a punctured lung. Both thighbones were broken and needed to be repaired with steel pins. He also sustained fractures to his jaw, cheekbone and left foot. He still needs physiotherapy and rehabilitation to help him walk again.
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The incident was investigated by the Health and Safety Executive (HSE), which brought a prosecution against Coopers Civil Engineering for safety breaches.
The court was told that the firm, appointed by Rotherham Council, was using an excavator to remove the sheet piling that had been installed around the culvert to prevent ground collapse.
The excavator, which was fitted with a 'quick-hitch' mechanism with hook and chain, was lifting out the sheets and laying them down. As the excavator was lowering one sheet to the ground, it started to fall and hit the man, who was waiting to detach the sheet pile from the hook.
HSE found the most likely cause was the inability of the hook to retain the chain because of the missing safety catch. In addition, the firm failed to ensure there was an exclusion zone around the piling while it was being lifted out. Had there been one, employees would have been at a safe distance.
Coopers Civil Engineering Ltd, of Main Gate, Knapton, York, was fined £30,000 and ordered to pay £6,500 in costs for a breach of Section 2(1) of the Health and Safety at Work etc Act 1974.
(CD/H)
