Laing O'Rourke's concrete frame and substructure specialist business Expanded is underway with the construction of the main station box at HS2's Old Oak Common.

The company was appointed by Balfour Beatty, VINCI SYSTRA joint venture (BBVS), HS2's Station Construction Partner responsible for the construction of the new HS2 Old Oak Common Station.

Once complete, Old Oak Common station is set to be the best connected and largest new railway station ever built in the UK in a single stage becoming one of the country’s most vital transport super hubs. Permanent construction for the station began in June 2021, as the Transport Secretary, the Rt Hon Grant Shapps, gave the green light to signal the start of works.

The main construction of the 850m-long reinforced concrete station box, which will form the frame and the base for the HS2 station building, began on 27 October and will see Expanded excavate 20m below ground level removing 690,000 cubic metres of clay, before placing 32,000 tonnes of steel and pouring 190,000 cubic tonnes of reinforced concrete. The form of excavation known as “top down” construction allows the ground floor slab to be constructed initially with a series of mole holes allowing access for the large excavators to remove the earth from within.


The construction of the box at the east of the site allows the Tunnel boring machines (TBM) to be launched towards Euston. The west of the site is where the spray concrete lined tunnel between Old Oak Common and the Victoria Road Crossover box finishes.

The work to build the station will see Expanded providing 500 jobs, including 10 apprentices and act as a catalyst for the UK's largest regeneration project in the Old Oak and Park Royal area.

Peter Lyons Expanded Business Unit Leader said: "The award of this contract builds on our extensive experience in the rail sector, especially in London and will see us work on another HS2 project where we have previously delivered bridges utilising our modular bridges capabilities.

"We are proud to be joining forces with the Balfour Beatty, VINCI, SYSTRA joint venture in delivering the main station box. We began pre-construction works in May and the team is pleased to have now started this mammoth task."

Designs for the station show that the six high-speed platforms will be situated underground with an integrated connection to the adjoining conventional station by a split-level public concourse and dramatic conventional rail overbridge to provide seamless interchange. These are unified by a vaulted roof inspired by the site’s industrial heritage.

Once complete, Old Oak Common station will have 14 platforms and allow a mixture of six high speed and eight conventional service platforms.